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Glasses Lenses Starting to Delaminate - Lab Refusing to Replace Them. What do?

15,176 2,874 October 1, 2014 at 10:55 AM in Help
I need some advice on how to handle a situation with customer service from a company.

I bought some glasses in February of last year. The lenses are now starting to delaminate (the back of the lenses appear to almost be separating from the rest of the lens). Considering how much I paid for the lenses because of my prescription (high-index polycarbonate), I strongly feel like they should last more than a year and a half.

However, the lab that made the lenses is stating that they're now out of warranty because it's been over a year, and that the delamination is probably just due to heat. This is what the optician's office says, anyway. The optician wants me to pay for a new set of lenses and get another eye exam since it's been over a year. My position is that in the 15 years I've been wearing glasses, I've never had this happen. It seems to me like a defect in the lenses or the lab process.

I went back to the optician's office after they called me informing me that the lenses wouldn't be free (after I was assured it was going to be a free replacement). I told them that I'm not sure why they would expect me to continue to use their services if the first time I used them, I'm having issues and they refuse to stand behind their products. They told me that they could have the supervisor from the lens lab call me, and that she could explain it to me. I agreed, and they said that I should get a call from them tomorrow morning.

Am I out of line thinking that I should be able to get a replacement at no cost to me? It doesn't seem like something I should be penalized for. What would be the best way to address this with the supervisor?

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larrymoencurly
10-05-2014 at 04:43 PM.
10-05-2014 at 04:43 PM.
Quote from larrymoencurly :
It would have to be just one defective product. Lenses get scratched often, but it's unusually rare for them to delaminate. Somebody screwed up at the factory.
Quote from cupcake42 :
I disagree. I have seen how people have mistreated lens over the years and it's usually operator error. A defect from the lab is usually occurs before the one year point.

But it's ok for us to disagree. Hug2
No, it's OK for me to disagree with you but not for you to disagree with me. That's what you're really thinking, as the bleeding bite mark on your lip proves. Big Grin

Whether the lens broke from a manufacturing defect or mishandling can probably be verified through the scratches on it -- not many scratches indicates proper treatment by the customer, while lots of scratches indicates either mistreatment or proves that stupid plastic lenses shouldn't be used except as safety goggles. Delamination just doesn't seem like user fault.
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z2g
10-05-2014 at 04:43 PM.
10-05-2014 at 04:43 PM.
Quote from boltman2007 :
Actually Luxottica experimented with and sold glued lenses with two halves... in an effort to speed processing times...it failed but could be used elsewhere in the industry.

Multi-part systems, such as laminating
and fusing, where two or more pieces
are joined to form the final lens

Luxottica also has in-location AR systems so not all go to AR lab outfits.

I agree typically no adhesives are user to fabricate eyeglasses...only in very rare cases.
The only lens I could think of was executive bifocal lenses. But, who uses those lenses anymore?!?!?LMAO
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cupcake42
10-05-2014 at 04:45 PM.
10-05-2014 at 04:45 PM.
Quote from z2g :
The only lens I could think of was executive bifocal lenses. But, who uses those lenses anymore?!?!?LMAO
I can't remember the last order I had for them. laugh out loud

Quote from larrymoencurly :
No, it's OK for me to disagree with you but not for you to disagree with me. That's what you're really thinking, as the bleeding bite mark on your lip proves. Big Grin
Not really. Big Grin
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Last edited by cupcake42 October 5, 2014 at 04:46 PM.
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z2g
10-05-2014 at 04:51 PM.
10-05-2014 at 04:51 PM.
Quote from larrymoencurly :
I'm not sure how lenses would be held together except with adhesive, and a Google for "optical adhesives" returned info for such products from Norland and Summers.
From what I've seen, most ophthalmic lenses are one solid piece of plastic (of some sort). I think the delaminate part that the OP is talking about is the AR or anti-scratch coating which is probably sprayed on or applied by dipping the entire lens into the chemicals.

For most opticals shops/offices, they either have their own in-office surfacing lab or use an outside lab, where they just surface or edge the lenses to fit into eyeglass frames. They can also do lens tintings which is pretty simple (just dipping the lenses in the tint solutions). Most of the time with AR coating, the lenses are either purchased precoated or they are sent to special labs (only a few in the country) that can apply AR coats.

This is what I've seen and heard in my years in the industry. Boltman mentioned Lenscrafters being able to laminate/adhere two lenses together and having AR coating done at their own labs. That I do not know because I've only worked at Lenscrafters a few times when I first graduated and never ventured into their lab.
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larrymoencurly
10-05-2014 at 05:13 PM.
10-05-2014 at 05:13 PM.
Quote from z2g :
From what I've seen, most ophthalmic lenses are one solid piece of plastic (of some sort). I think the delaminate part that the OP is talking about is the AR or anti-scratch coating which is probably sprayed on or applied by dipping the entire lens into the chemicals.

For most opticals shops/offices, they either have their own in-office surfacing lab or use an outside lab, where they just surface or edge the lenses to fit into eyeglass frames. They can also do lens tintings which is pretty simple (just dipping the lenses in the tint solutions). Most of the time with AR coating, the lenses are either purchased precoated or they are sent to special labs (only a few in the country) that can apply AR coats.

This is what I've seen and heard in my years in the industry. Boltman mentioned Lenscrafters being able to laminate/adhere two lenses together and having AR coating done at their own labs. That I do not know because I've only worked at Lenscrafters a few times when I first graduated and never ventured into their lab.
I thought OP meant the plastic was separating because the optician blamed heat, and I thought glue was more likely to be affected by heat than the polycarbonate lens material, but I didn't know that coatings were applied by dipping because I've seen only coatings for glass lenses, which I think are metals or metal oxides.

How good or bad was Lenscrafters when you worked there, and were coatings ever misapplied?
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PaintTheSkyGrey
10-05-2014 at 05:17 PM.
10-05-2014 at 05:17 PM.
Quote from fsyowad :
Can the op post a picture of the defect?
I cannot get a good picture of it, unfortunately.
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PaintTheSkyGrey
10-05-2014 at 05:21 PM.
10-05-2014 at 05:21 PM.
Quote from z2g :
From what I've seen, most ophthalmic lenses are one solid piece of plastic (of some sort). I think the delaminate part that the OP is talking about is the AR or anti-scratch coating which is probably sprayed on or applied by dipping the entire lens into the chemicals.
I had no coatings applied. The lab verified this.

Quote from larrymoencurly :
I thought OP meant the plastic was separating because the optician blamed heat, and I thought glue was more likely to be affected by heat than the polycarbonate lens material, but I didn't know that coatings were applied by dipping because I've seen only coatings for glass lenses, which I think are metals or metal oxides.

How good or bad was Lenscrafters when you worked there, and were coatings ever misapplied?
Yes, it's like there's a plastic layer on the back that is becoming de-fused from the lens itself. Occasionally after the lenses get wet, you can see where parts of it bubbles up. You can also feel a texture difference in that lens versus the right.

So, my question would be... if it's something I did, why is it only affecting the left lens and not the right? Does the right side of my face somehow stay cooler than the left? Perhaps I only use solvent cleaning solutions to clean the same one lens, every time. Scratchchin
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Last edited by PaintTheSkyGrey October 5, 2014 at 05:23 PM.

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z2g
10-05-2014 at 05:22 PM.
10-05-2014 at 05:22 PM.
Quote from larrymoencurly :
I thought OP meant the plastic was separating because the optician blamed heat, and I thought glue was more likely to be affected by heat than the polycarbonate lens material, but I didn't know that coatings were applied by dipping because I've seen only coatings for glass lenses, which I think are metals or metal oxides.

How good or bad was Lenscrafters when you worked there, and were coatings ever misapplied?
I only worked in the Eye Exam 2000 side which does the eye exams. From what I saw though, it was run like a retail business versus a medical-type office. The doctor and staff had goals to meet when it came to pushing extra tests (fundus photos and dilated fundus exams). They had to get X percentage of ppl to pay for those tests. Back then, I think the DFE was like 70% or more and the fundus photos was like 50% or more.

I didn't like it because fundus photos are only needed if the DFE was performed and something unusual was found. Then, it could be photo'ed to monitor it yearly. To push for 50% of ppl to get fundus photos to be done, it's just all about the money. Because, you usually won't find retinal anomalies in 50% of patients!

As for the optical side, it's kind of shady if you ask me. They use a lot of gimmicky marketing ploys like "Featherwates" and "Featherwates Plus"......which is JUST polycarbonate lenses. However, they'll tack on extra anti-scratch coating on polycarbonate lenses and call it "Featherwate Plus" and charge patients MORE.

Note, ALL polycarbonate lenses already HAVE anti-scratch coating for FREE and automatically get a 1 yr warranty by any optical shop/lab. However, Lenscrafters are charging customers for "extra" and "better" antiscratch on lenses that really don't need it.

Quote from PaintTheSkyGrey :
I had no coatings applied.


Yes, it's like there's a plastic layer on the back that is becoming de-fused from the lens itself. Occasionally after the lenses get wet, you can see where parts of it bubbles up. You can also feel a texture difference in that lens versus the right.

So, my question would be... if it's something I did, why is it only affecting the left lens and not the right? Does the right side of my face somehow stay cooler than the left? Perhaps I only use solvent cleaning solutions to clean the same one lens, every time. Scratchchin
High index lenses will automatically have anti-scratch coating applied. All mid index or high index lenses need them because they are inherently "softer" due to the higher index of refraction.

So, did you ever use lens solutions to clean your glasses?

I do feel bad for you. But, lens coatings cracking or peeling off after 1-2 yrs of wear is fairly common if you're not careful with your glasses. If you were my customer, I would give you a really good discount on the replacement. I couldn't replace for you free of charge because high index lenses actually cost me about $200 wholesale for the lenses alone. And that doesn't even include coatings and surfacing fees that my lab would charge me.
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Last edited by z2g October 5, 2014 at 05:32 PM.
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cupcake42
10-05-2014 at 05:27 PM.
10-05-2014 at 05:27 PM.
Paint, yours may be a defect or not. No way to know without seeing them. But I do mean it when I say I hope you get a nice discount on a new pair of glasses. Hug2
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cupcake42
10-05-2014 at 05:30 PM.
10-05-2014 at 05:30 PM.
I'm glad I never worked for Lenscrafters. Sound awful.
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Original Poster
PaintTheSkyGrey
10-05-2014 at 05:32 PM.
10-05-2014 at 05:32 PM.
Quote from z2g :
High index lenses will automatically have anti-scratch coating applied. All mid index or high index lenses need them because they are inherently "softer" due to the higher index of refraction.
Just repeating what the lab told the office.

Quote from z2g :
So, did you ever use lens solutions to clean your glasses?
Hand soap. I haven't treated these lenses any differently than I've treated the other various lenses I've had throughout the past 15+ years.

Quote from cupcake42 :
Paint, yours may be a defect or not. No way to know without seeing them. But I do mean it when I say I hope you get a nice discount on a new pair of glasses. Hug2
Yeah, I think I'm gonna give Warby Parker a try. Thanks for your help, CC. hug
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Last edited by PaintTheSkyGrey October 5, 2014 at 05:33 PM.
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cupcake42
10-05-2014 at 05:37 PM.
10-05-2014 at 05:37 PM.
Quote from PaintTheSkyGrey :

Yeah, I think I'm gonna give Warby Parker a try. Thanks for your help, CC. hug
I wish I could see them. Frown

Let us know how Warby Parker works out.

http://www.retailmenot.com/view/warbyparker.com Not sure if this will help.
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Last edited by cupcake42 October 5, 2014 at 05:39 PM.
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larrymoencurly
10-05-2014 at 07:21 PM.
10-05-2014 at 07:21 PM.
Quote from PaintTheSkyGrey :
I had no coatings applied. The lab verified this.

Yes, it's like there's a plastic layer on the back that is becoming de-fused from the lens itself. Occasionally after the lenses get wet, you can see where parts of it bubbles up. You can also feel a texture difference in that lens versus the right.

So, my question would be... if it's something I did, why is it only affecting the left lens and not the right? Does the right side of my face somehow stay cooler than the left? Perhaps I only use solvent cleaning solutions to clean the same one lens, every time. Scratchchin
It's not you. It's them.

Very likely the defect was there from the start because glue is fussy and requires proper surface preparation, application and cure (probably ultraviolet or heat).

I'm sure the adhesive is close to 100% water resistant and unaffected by common cleaners because I know a guy who sprays his plastic lenses a few times a day with a no-wipe cleaner meant for car windshields, and I doubt his lenses or plastic frames have been affected.

Maybe you should go to the optician when it's busiest and clearly explain your situation so other customers can hear. Bring somebody with you because it always helps to have a witness to any lies, hostility, or beatings. If no solution, do the usual Twitter, Facebook, Yelp, and BBB.org. Could there be a safety problem if the lens fell out and got into your eye or caused you to crash while driving a car? If so, file a complaint with CPSC.gov, and specify that you want the complaint sent to the manufacturer.

If you paid by credit card, would their coverage extend the 1-year warranty?
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Last edited by larrymoencurly October 5, 2014 at 07:24 PM.
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boltman2007
10-05-2014 at 07:41 PM.
10-05-2014 at 07:41 PM.
Most of the "de-lamination' effects i have witnessed have to do with Anti-Reflective coats OP did your glasses have AR? Even factory AR since you state no coatings were applied. But some lenses do come pre-coated

Only once in a blue moon have I seen scratch coats go bad.
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Last edited by boltman2007 October 5, 2014 at 07:45 PM.

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Kolto
10-06-2014 at 09:43 AM.
10-06-2014 at 09:43 AM.
all this talk makes me want to find a nice cheap glasses as a backup.
cause i'm realizing the titanium raybans i got from lenscrafters dont' seem to be pure titanium. Getting allergic reaction to them.
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